Q: What is Intarsia?
A: Intarsia (ĭntär'sēə) is an early Italian Art form of wood inlay. The term is specifically applied to a type of inlaying probably developed in Siena, Italy, in the 13th century and derived from Middle Eastern inlays of ivory upon wood. This art was widely practiced in Italy from c.1400 to c.1600. Intarsia work was also practiced to a more restricted degree elsewhere in Western Europe. Designs included pictorial scenes and conventionalized scrolls, arabesques, and geometric forms. The demand for intarsia declined thereafter, although some works were still produced. After about 1620, marquetry (flat inlay) tended to replace intarsia in sophisticated work. Today, intarsia is created by selecting different types of wood, using its natural grain patterns and colors to create the different colors in the pattern. Each piece of wood is then individually cut , shaped, and sanded before fitting them together like a jig-saw puzzle and gluing them to a piece of 1/4 inch plywood backing cut to the shape of the final product. Sometimes, additional pieces of plywood are used to raise areas of the pattern to create more depth. Once together, a final layer of finish is applied and the project is complete.
Over the years it has evolved into a more sculptural style of wood crafted art. Each Intarsia Artist has his or her own technique and approach to the art. I believe there is no right or wrong way to create intarsia, just different styles. Don't be hampered by the "rules" of intarsia, there are none. Feel free to change the patterns, add exotic woods or other materials such as glass, stone or plastic. Use stains, paints, oils or dyes to enhance your colors to achieve the look you want. Add as much depth as possible to your art piece, make it jump out at you. I have seen some wonderful versions of my pattern designs, some with feathers, glass and color dyes used. In other words, the pattern is just a starting point, a guide for your own special brand of artistic creativity; make it into your masterpiece of intarsia art.
Q: What wood do you use for light, medium and dark?
A: Since some wood will have both light and dark areas it is up to the intarsia artist to select your colors. Keep in mind you want contrasting colorsand values.... if you keep to one color/species of wood your piece will turn out monotone and dull. This will make your piece pop. Highly figured and grained wood can add a lot to your piece as well. I strongly believe a good intarsia piece must have a variety of contrasting shades of wood ranging from white to black. Your choices will depend upon the color variance in each individual piece of wood. Try to get pieces of wood with several shades in it, then for example you can use a piece of sycamore with light and dark streaks for the light and medium light areas. There are many woods to choose from domestic to exotic. A good way to determine which woods will work best for your project is to group varnished wood samples together and see how the colors, values, and lights & darks work together. I paint one half of my samples with varnish and leave the other natural so I can see the true finished color. Lay out wood samples onto your pattern and step back and see how the colors stand up at a distance.... that is how you will be viewing the finished project.
Here is the legend I use in my patterns for the shades of wood and some suggested woods for each letter. See what is available in your area.
W- White : Aspen, Poplar, Holly, Basswood
L- Light : Aspen, Poplar, Maple, Elm, Ash, Pine, Sycamore, English Sycamore
ML- Medium Light: Maple, Ash, Beech, Birch, Cedar, Oak, Butternut, Sycamore
M - Medium: Cherry, Beech, Hickory, Oak, Cedar,
MD- Medium Dark: Cherry, Beech,
R- Reddish: Aromatic Red Cedar, Redwood, Bloodwood, Rosewood, Mahogany
Y- Yellow: Yellowheart / Satinwood, Yellow Pine
D- Dark: Black Walnut, Very Dark pieces of Western red cedar, Rosewood
B- Black: Ebony, Wenge. Mostly just for eyes or you can burn or stain the eyes
Q: How do I use highly figured wood effectively?
A: Check your wood for interesting grain patterns and knots. Avoid using many pieces of wood in the same project that have a lot of light and dark variations, example: Zebra wood. Only use it for special attention areas. If it is used in too many areas on one piece, it will just detract from your overall design by making your eye go straight to those parts and not to the entire piece. Sky and Water are great areas to use a spalted, burled or highly figured woods. Other great places to use this type of wood are ground areas and feathery or furry texture areas. Use the grain to your advantage, even if it means using only a small section of a larger board.
Q: Is staining an exceptionable practice for Intarsia?
A: There is some debate as to whether you should alter the wood with stains, ebonizing, dyes or paint. Some intarsia purists feel that you should never use stains or dyes. Although I prefer to use natural colored woods in most all of my intarsia art, sometimes an intarsia piece requires an area of an unavailable or impossible to find color. For example: The head of my turkey needed to be blue to really look like a turkey. I applied a light wash of blue acrylic paint on top of the bird's-eye maple to get the light blue color I needed.
You must think of the finished artwork; ask yourself, will using stains/paints enhance your piece? After all, using white gel stain on white wood is widely accepted by many who don't believe in using stains or dyes. I fail to see any difference in using washes or dyes on your pieces, as long as you allow the beautiful wood grain to show though as much as possible. Using stains and washes allow you to use available woods without the expense of the exotic woods. Some woods can darken or lighten with age. If I want to keep my Black Walnut very dark over time, I will use a Dark Walnut oil on it to preserve and enrich the lovely deep brown color. I always use a white gel stain on my white pieces in order to keep the white wood from turning brown with age or yellow with varnish. I believe it is up to the individual intarsia artist to decide whether or not to use dyes, stains or paints.
Q: How do you transfer the pattern onto the wood?
A; There are several methods for laying out your pattern onto the wood. You will have to decide which method you like to use the best.
Copy and Paste: Make several copies of your pattern pieces and spray adhesive to adhere the copies to the wood. . You can also cover your board with clear packing tape & then stick the pattern on top. A Xyron machine works very well.
Carbon paper tracing: Using carbon paper under your pattern, trace each piece onto the wood.
Trace edges and fit: After each piece is cut, lay it next to the adjoining pattern piece and retrace your cutting line for a tight fit.
I like the Copy and Paste method because I believe it is faster and easier than other methods. You will have to decide for yourself which method you like, whatever works best for you. First I make several copies of the pattern, up to 6 or 7 depending on how many pieces. Then cut apart each piece and group into colors.You can mark each color group pattern piece with a specific colored marker to make it easier. I spray the back of the pattern pieces and adhere to the shinny side of Contact Brand contact paper. Cut the pieces apart. Peel and stick your pattern pieces to the wood. The reason I like using the pattern glued to the contact paper is it will peel off easily without leaving a gummy glue residue on the wood. It also lubricates the blade and helps prevent some woods like cherry from burning when you cut. I often change my mind when positioning patterns on the wood and I can peel off easily and reapply. Always pay attention to the grain direction on the pattern.
My good friends Ron Posten and Pat Kowalke showed me another excellent and easy method several years ago. They use a Xyron machine which will stick your pattern to a roll of peel-able adhesive backed paper. Go to your local craft store to find them.
Q: How do you use CA glue when sanding ?
A: For a nice flowing contour, you will want to sand some pieces together as one (for example: the neck of a horse). Then you can take the pieces apart and sand each piece a bit more. My favorite method is to use Instant T Glue (CA) ...it is very fast and easy. I use it 90 % of the time. Put two or three small dots of instant T Glue on one side of your two pieces. Spray with accelerator and fit back together on top of a very flat surface covered with wax paper. As you are holding it together, twist it as it dries. Twisting will prevent it from sticking to the paper. It will only take about 15 seconds to dry completely so you have to work quickly. Add on other parts one at a time. Now your piece is glued together and you can sand the contour you wish. To take the pieces apart, simply rap the pieces on a hard surface and they will break apart. If you can't break it back into two pieces easily, you used to much glue and will have to re-cut it apart. Don't breath the fumes as you cut. Practice on some scrap wood before you try it out. Small, fragile or delicate pieces can not be used with this method. Once you get good at using the glue method you may never make another shim.
Q. What kind of sander do you use to sand and shape the pieces?
A: I use my Pneumatic Drum Sander for 95% of all my sanding. Because it has an air filled bladder inside of a canvas sleeve covered by sand paper, it will give slightly when you push your wood against it. This enables you far more control over shaping and is faster than a belt sander, oscillating sander and other sanding methods. I always use rubber finger tips to protect my fingers from being sanded as well. My sander has two drums. I put 120 grit sandpaper on the bigger 8" drum to remove wood quickly. The other drum is 2” and I have 180 to 220 grit on it to remove the rougher scratches and put a nice finish on the pieces. I will sand pieces as small as 1/4" by 1/4" by using pliers or tweezers to hold the pieces. For inside or hard to reach edges I will use an air grinder or Dremel tool with a 1/4" or 1/2" sanding band (drum). It puts a nice smooth finish on the wood before I move on to the sanding mop. You can use any type of sander that you have, but the drum sander is the easiest.
Q. What is a Sanding Mop and where can I get one?
A: You can hand sand every piece or use a sanding Mop. I love my sanding Mop; it saves so much time and works with so little effort. You get a beautiful polished finish in an instant. I have two mops mounted on a variable speed grinder. Variable speed is almost a must because some wood will burn at the higher rpms. I use the 120 grit mop first and then move on to the 220 grit. The rougher grit will take sharp edges off the wood which can save some sanding time. One of the very best tools in my shop! Contact Klingspor at www.woodworkingshop.com to get one.
Q. How do you tack pieces together before gluing?
A: I use CA glue to tack the pieces together on many of my projects before gluing to the backer board. Lay the pieces in place on your pattern and glue them one piece at a time, putting them back in place on the pattern. For larger projects, divide it into a few smaller sections and glue them together. Another good method is using 100% silicone glue (same as the clear caulk in a large tube) to tack the pieces together before final gluing. Lay the pieces on the pattern and tack the sections together with two or three small dots of silicone, taking care to follow the pattern carefully. Don't put on too much glue, you don't want the silicone pushing up though the seams. Let dry over night. Now when you glue your piece to the backer board with wood glue, your pieces will stay in the correct place. If you have to break it apart to adjust a piece, it will do so easily.
Q : What kind of Scroll Saw Blade do I use?
A: There are several different types of blades for the scroll saw.
Reverse-tooth blades: 5 - 7 teeth at the bottom are reversed and leave a clean edge on the bottom of your piece.
Skip- tooth blades; every other tooth is eliminated, helps to remove the chips more effectively.
Regular-tooth blades: teeth are all in the same direction, will leave a burr on the bottom.
Use a #3 or smaller blade for pieces with sharp turns or small details and for soft or thin wood. . Use it for cutting larger sections into smaller pieces, it will have a smaller kerf (amount of material that is cut away) and your pieces will fit together better. Use a #5 or #7 for harder / thicker wood and for cutting outside edges (edges that will not be fitted next to another piece). Your best bet is to get a large variety of different sizes and types and try them out on your wood. Every intarsia artist has a favorite blade. I like the polar skip-tooth blades for their ease of cutting through hard thick woods, but I will switch to a reverse-tooth blade for luan , fretwork or thin wood stock. Go to Flying Dutchman to buy these great blades.
Q: What book should I get to learn the process of Intarsia?
A: “Intarsia Woodworking Projects” is a great book for beginners as well as advanced woodworkers. Intarsia enthusiasts can get right to work with this array of more than 21 full-size patterns suitable for a wide range of skill levels. It features 3 step by step tutorials, one each for beginner, intermediate and advanced projects. Displaying an artistic style of woodworking that focuses on nature, the outdoors, and nostalgic scenes, these full-size patterns—bound into a pocket at the back of the book, no photocopy scaling necessary—include whimsical holiday animals, a classic rose, colorful lovebirds, a lighthouse scene, and a farm scene. A brief, getting-started section provides hints on which types of wood and blades to select as well as how to shape pieces, guiding those new to intarsia or serving as a quick refresher for more seasoned crafters. The rose pattern in the first tutorial is very easy and fun to do and it is a good place to start for a beginner. Go to my book testimonial page to read all the wonderful comments from other intarsia artists who have purchased my book in the testimonial section of my web site. You can purchase a signed copy along with a “buy one pattern get one pattern free” coupon worth $10 from me using the web site order form. The price is $23 US. and $25 Canada including shipping. ___Intarisa Woodworking for Beginners is not just for beginners, don't let the title fool you. This book has over 23 assorted patterns starting with several very basic beginner lessons & ending in exciting intermediate projects. A must have addition to your Intarsia library for woodworkers of all skill levels!The price is $23 including shipping for US & $42 Canadian shipping.
Q: Can I have a custom pattern designed from one of my photos?
A: Yes, I do design custom patterns. I can create a special custom order pattern of a dog or other pet from your photo or from my own reference material. The cost of a custom pattern is $90. The $90 fee is non-refundable and covers the time it takes to produce the pattern. Kathy Wise Designs Inc. owns all copyrights to any custom patterns and may sell reproductions. There is an extra charge for patterns over 14 inches. For more information on custom pattern orders, please send an email at email@example.com , write me at Kathy Wise Designs Inc. PO Box 60, Yale, MI 48097, or fax your request to Fax #: 810-387-9044
Q: Can I sell my projects that I make from your patterns?
A: As long as you are not mass producing the projects, you can sell them to friends, family and customers. If you are interested in producing them in a large amount for commercial sale, you must contact Kathy Wise firstname.lastname@example.org to get legal permission. Otherwise it is a copyright infringement and may result in legal action. You may not have copies of any of Kathy Wise Designs patterns made and re-sell them or alter and resell them to others.
Q: How many copies of a copyrighted pattern can I have made?
A: You can have up to 10 copies made at a time. If you use the copy and paste method you will need 6 or more copies per project. You can not sell any of your pattern copies to others. Support your pattern designer! When you make a project, give the designer credit for furnishing the pattern. When someone asks about a pattern, tell them where you obtained it from, do not just give them a copy. When someone asks for a pattern on a web site, tell them where to get it, don't just give them the pattern.